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Reutlingen, June 2010. Following last year's slump, the paper
industry is slowly starting to turn around. On the heels of a
challenging year shaped by the financial restructuring of its parent
company, Xerium Technologies Inc., Huyck.Wangner too is once
again optimistic about the future: Behind the scenes, the
company's Reutlingen and Gloggnitz-based development
engineers have put last year's announced investments to work
developing new, unique clothing technology that sets new
benchmarks in paper manufacturing. Above all, the new forming
fabrics and press felt designs aim to better utilize resources and
improve productivity in paper production. They help papermakers
striving to add value and improve the sustainability of their paper
production processes achieve both economic and ecological
targets.
Securing lasting growth through product innovation is item number one
on Huyck.Wangner's business agenda. A respected manufacturer of
paper machine clothing, the company made use of last year to even
better position itself in the paper industry as the leading supplier of its
current generation of products. Since the end of May, this objective has
been accompanied by a return to a secure financial footing.
The company aims to generate sixty percent of its revenue based on
product innovations currently being introduced to the market by 2012.
Financial restructuring successfully completed
Huyck.Wangner's parent company, Xerium Technologies Inc., has
completed a financial restructuring initiative and reduced its debt by
about 150 million US dollars. As a result, Xerium companies around the
world once again have a comfortable capital cushion that makes room
for important investments in product development and manufacturing. In
addition, the company kept its promise to continue supplying and
supporting its customers during the restructuring phase without
compromising performance in any way - another sign of the mutual trust
between Huyck.Wangner, supplier of unique clothing products and
reliable service, and its customers.
Steering Sustainability
New products - New product launches since 2008
EDC - the new technology designed to replace SSB forming fabrics
SSB technology, developed, patented and introduced to the market by
Huyck.Wangner in 1999 under the trade name huytexx, was the last
major revolution in forming fabrics. Today the structurally bound fabrics
are one of the de facto papermaking standards.
The same clothing specialist is now again leading the charge to a new
era with EDC (Engineered Drainage Channels) - a completely new
forming fabric design, patented worldwide, which offers papermakers
significantly better production and resource utilization efficiency.
Forming fabric performance is mainly defined by its behavior in the initial
fabric drainage section of the paper machine. By thinking out of the box,
development engineers shifted the focus from the fabric structure to a
specially formed drainage channel, which in conjunction with the paper
side topography, paves the way to optimum sheet formation.
With EDC and the associated drainage control, developers have zeroed
in on the fabric design properties that give papermakers the best
performance characteristics/savings potential when it comes to energy
consumption and production costs or higher output, while maintaining
top paper quality.
Measurements taken during test runs and on initial installations have
confirmed the advantages of the new technology compared to SSB.
The forming fabric portfolio will be sequentially replaced by fabrics
having the new EDC characteristics. Following the introduction of apexx
to the newsprint segment, the company recently launched formexx,
which is applied in the manufacture of graphic papers. The next member
of the forming fabric product family, finetexx, to be used for producing
magazine and specialty papers, will be launched shortly.
As was the case when it introduced SSB forming fabrics, the leading
clothing specialist Huyck.Wangner's EDC technology raises the bar to a
significantly higher notch. With the new generation of forming fabrics,
papermakers now have access to clothing that for the first time ideally
combines the two key parameters - top paper quality and cost efficiency
- with energy consumption attributes, which gives them a valuable lead
in their markets.

IMPACT - hydrophilic yarn technology for press felts
Maximum production efficiency driven by ever-higher machine speeds
and continuously declining energy consumption: this is also the formula
that defines Huyck.Wangner's development efforts in the area of press
fabrics. The company's press felts are the uncontested leader in the
premium segment. In 2008, the clothing supplier launched its exxact
product generation, a woven felt that is unique to this day because it is
the world's first press felt manufactured with two different warp systems.
The design's perfect drainage performance is based on this combination
and the use of multi-shaft weaving technology. The ever-increasing
sales of exxact confirm that papermakers are extremely satisfied with
the outstanding performance of this new generation of felts.
With the new IMPACT technology, Huyck.Wangner is for the first time
offering nonwoven technology, thus closing a gap in its premium
segment. Unique yarn technology together with a newly arranged felt
structure are at the core of the design. Special properties enable every
single yarn to absorb an enormous amount of water. The structure
behaves like a sponge that is immediately saturated with water. At the
same time, the yarns are inter-connected by a multidimensional linked
layer that makes the felts extremely stable.
Combined with well proven needling techniques, the new press felt
technology offers an attractive package of benefits:
- Fast and above average water absorption results in immediate
paper machine startup.
- Low void volume and excellent compressibility at the press nip
give the press felt extremely high nip dewatering attributes.
- Higher drainage performance optimizes the dry content at the
press exit, which results in lower energy consumption in the
drying section.
- Dimensional stability is improved by the parallel yarns, which are
further stabilized during a specially developed manufacturing
process.
- With the IMPACT structure, there is absolutely no marking and
thus printability is outstanding.
- The high drainage capacity of this design at the nip leads to
excellent self cleaning and as a result, the felt remains
uncontaminated throughout its entire running life.
Huyck.Wangner has integrated the trendsetting IMPACT technology into
its existing press felt portfolio. It is also available with the already well
known axxial, huyperm, extender, huyperpunch D and huyperrock
technology. Papermakers now have access to a further highperformance
technology offering them configuration options and
verifiable value added in the area of both production and cost efficiency.
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